Thermoplastic Elastomers
Thermoplastic elastomers (TPEs) are a class of materials that combine the processing advantages of thermoplastics with the flexibility and elasticity of rubber. They can be melted and reprocessed like plastics but behave like elastomers at room temperature.
TPE Components for OEM and Heavy-Duty Equipment Manufacturers
Here’s a breakdown of the main types of thermoplastic elastomers:
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1. Styrenic Block Copolymers (SBCs or TPS)
Examples: SBS (styrene-butadiene-styrene), SEBS (styrene-ethylene-butylene-styrene)
Features:- Soft, rubber-like feel with good elasticity.
- Processed easily via injection molding or extrusion.
- SEBS variants have better heat and UV stability than SBS.
Applications: Grips, footwear, soft-touch handles, medical tubing.
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2. Thermoplastic Polyolefins (TPOs)
Composition: A blend of polypropylene (PP) and un-crosslinked ethylene-propylene rubber (EPR or EPDM).
Features:- Excellent weather and chemical resistance.
- Low density and good impact resistance.
- Limited elastic recovery compared to other TPEs.
Applications: Automotive bumpers, dashboards, exterior trims.
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3. Thermoplastic Vulcanizates (TPVs)
Examples: Santoprene® (PP/EPDM-based TPV).
Features:- Made from dynamically vulcanized rubber particles in a thermoplastic matrix.
- Superior elastic recovery, oil resistance, and high-temperature stability.
- Can replace traditional vulcanized rubber in many uses.
Applications: Seals, gaskets, automotive weatherstrips.
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4. Thermoplastic Polyurethanes (TPUs)
Composition: Block copolymers of urethane segments with hard and soft phases.
Features:- Excellent abrasion, oil, and solvent resistance.
- Wide hardness range (from flexible to rigid).
- Good transparency and toughness.
Applications: Hoses, wheels, phone cases, medical devices.
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5. Thermoplastic Copolyester Elastomers (COPE or TPC)
- High mechanical strength and chemical resistance.
- Maintains flexibility across a wide temperature range.
- Better fatigue and creep resistance than many other TPEs.
Applications: Cable jackets, automotive boots, industrial belts.
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6. Thermoplastic Polyamide Elastomers (PEBA)
Composition: Block copolymers of polyamide (hard segment) and polyether (soft segment).
Features:- Very low density, high elasticity, and excellent low-temperature flexibility.
- Excellent resilience and chemical resistance.
Applications: Sporting goods (shoe soles, ski boots), medical tubing.
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7. Miscellaneous / Custom Blends
These include elastomeric PVC, specialized blends such as TPE-silicone hybrids, TPE-fluoropolymer blends, or bio-based TPEs designed for sustainability or specific performance targets.
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